|
Welder
Certification Tests |
||||||
|
All tests are in the 6G
position unless indicated otherwise in the Special Notes column. |
||||||
|
Weld
Test |
Test
Times (in hours) |
Process |
Pipe
Coupon Size |
Wall |
Filler
Metals |
Special
Notes |
|
2 |
BCW |
2"
O.D. |
SDR
11 |
none |
Plastic
Fusion Welding |
|
|
2 |
BCW |
4"
O.D. |
SDR
11 |
none |
Plastic
Fusion Welding |
|
|
2 |
SMAW |
6"
Sch. 40 |
.280" |
E6010 |
Downhill
Welding |
|
|
2 |
SMAW |
6"
Sch. 40 |
.280" |
E6010
/ E7018 |
— |
|
|
6 |
GTAW
& SMAW |
6"
XXS |
.864" |
ER80S-B6
/ E8018-B6 |
5%
Chrome Test |
|
|
2 |
GTAW
& SMAW |
6"
Sch. 40 |
.280" |
ER70S-2
/ E7018 |
— |
|
|
6 |
GTAW
& SMAW |
2"
XXS |
.436" |
ER70S-2
/ E7018 / E309 |
— |
|
|
3 |
SMAW |
2"
Sch. 80 |
.218" |
E6010
/ E7018 |
— |
|
|
6 |
GTAW
& SMAW |
6"
XXS |
.864" |
ER70S-2
/ E7018 |
— |
|
|
3 |
GTAW
& SMAW |
2"
Sch. 80 |
.218" |
ER70S-2
/ E7018 |
— |
|
|
4 |
GTAW
& SMAW |
6"
Sch. 80 |
.432" |
ER70S-2
/ E7018 |
— |
|
|
5 |
GMAW-S |
6"
XXS |
.864" |
ER70S-6 |
GMAW-Short
Circuiting Mode |
|
|
4 |
GMAW-S |
6"
Sch. 80 |
.432" |
ER70S-3
or 6 |
GMAW-Short
Circuiting Mode |
|
|
2 |
GTAW |
3/8"
Sch. 10 |
.065" |
none |
Manual
Fusion |
|
|
2 |
GTAW |
2"
Sch. 10 |
.109" |
none |
Manual
Fusion |
|
|
2 |
GTAW |
2"
Sch. 80 |
.218" |
ER70S-2 |
— |
|
|
3 |
GTAW |
1/2"
Sch. 80 |
.147" |
ER70S-2 |
Very
small diameter |
|
|
5 |
GMAW-S
& FCAW |
6"
XXS |
.864" |
ER70S-6
/ E71-T1 |
— |
|
|
4 |
GMAW-S
& FCAW |
6"
Sch. 80 |
.432" |
ER70S-6
/ E71-T1 |
— |
|
|
3 |
SMAW |
2"
Sch. 160 |
.344" |
E7018 |
— |
|
|
3 |
GTAW |
0.750"
O.D. |
.065" |
none |
Automatic
Orbital Welding |
|
|
3 |
SMAW |
2"
Sch. 160 |
.344" |
E6010
/ E7018 |
— |
|
|
3 |
FCAW |
6"
Sch. 80 |
.432" |
E71-T1 |
Using
Backing Ring |
|
|
3 |
SMAW |
2"
XXS |
.436" |
E6010
/ E7018 |
— |
|
|
3 |
GTAW
& SMAW |
2"
XXS |
.436" |
ER70S-2
/ E7018 |
— |
|
|
6 |
SMAW |
6"
XXS |
.864" |
E6010
/ E7018 |
— |
|
|
5 |
SMAW |
6"
Sch. 120 |
.562" |
E6010
/ E7018 |
— |
|
|
4 |
GTAW |
2"
XXS |
.436" |
ER70S-2 |
— |
|
|
3 |
GTAW
& SMAW |
2"
Sch. 160 |
.344" |
ER70S-2
or 3 / E7018 |
— |
|
|
4 |
GMAW-S |
6"
Sch. 80 |
.432" |
ER70S-6 |
Root-down
/ Balance-up |
|
|
4 |
SMAW |
6"
Sch. 80 |
.432" |
E6010
/ E7018 |
— |
|
|
4 |
SMAW |
6"
Sch. 80 |
.432" |
E6010
/ E7018 |
Restricted
Access Test |
|
|
3 |
GMAW-S
& FCAW |
6"
Sch. 80 |
.432" |
ER70S-6
/ E71-T1 |
IG
Rolled Test |
|
|
3 |
GTAW |
6"
Sch. 40 |
.280" |
ER5356 |
Aluminum
Test - chill ring |
|
|
3 |
GTAW |
6"
Sch. 40 |
.280" |
ER5356 |
Aluminum
Test - J Bevel |
|
|
4 |
SMAW |
6"
Sch. 80 |
.432" |
E6010 |
— |
|
|
3 |
GTAW |
2"
Sch. 40 |
.154" |
ER
NiCrMo-3 |
Nickel
Alloy Test |
|
|
3 |
GTAW |
2"
Sch. 10 |
.109" |
ER
NiCrMo-3 |
Nickel
Alloy Test |
|
|
3 |
GTAW |
2"
Sch. 80 |
.218" |
ER
NiCrMo-3 |
Nickel
Alloy Wire / SA-106 Coupon |
|
|
5 |
GTAW |
6"
Sch. 120 |
.562" |
ER70S-6 |
Machine
Welding |
|
|
3 |
GTAW |
2"
Sch. 80 |
.218" |
ER309 |
Stainless
Test |
|
|
4 |
GTAW
& SMAW |
2"
XXS |
.436" |
ER309
/ E309-16 |
Stainless
Test |
|
|
6 |
GTAW
& SMAW |
6"
XXS |
.864" |
ER309
/ E309-16 |
Stainless
Test |
|
|
7 |
GTAW |
10"
Sch. 100 |
.719" |
ER309 |
Narrow
Groove Test |
|
|
3 |
GTAW |
2"
Sch. 10 |
.109" |
ER308 |
Stainless
Test |
|
|
3 |
SMAW |
2"
Sch. 160 |
.344" |
E309-17
or 16 |
Stainless
Test |
|
|
5 |
GTAW |
6"
Sch. 80 |
.432" |
ER70S-6 |
Machine
Welding |
|
|
6 |
GTAW |
10"
Sch. 100 |
.719" |
ER309 |
Remote
Video control |
|
|
6 |
GTAW |
6"
Sch. 80 |
.432" |
ER70S-2
& ER70S-6 |
Manual
& Machine Welding |
|
|
2 |
Brazing |
3/4"
Tube |
.045" |
BCuP
2 thru 7 |
Manual
Torch Brazing |
|
|
2 |
Brazing |
1
1/2" Tube |
.060" |
BCuP
2 thru 7 |
Manual
Torch Brazing |
|
|
5 |
SMAW |
2
3/4" O.D. |
.625" |
E6010
/ E7018 |
Super
Coupon Test |
|
|
5 |
GTAW
& SMAW |
2
3/4" O.D. |
.625" |
ER309
/ E309-16 |
Stainless
Test |
|
|
5 |
GTAW
& SMAW |
2
3/4" O.D. |
.625" |
ER70S-2
/ E309-16 |
Super
Coupon Test |
|
|
5 |
GTAW
& SMAW |
2
3/4" O.D. |
.625" |
ER70S-2
/ E7018 |
Super
Coupon Test |
|
|
5 |
SMAW |
2
3/4" O.D. |
.625" |
E7018 |
Super
Coupon Test |
|
|
5 |
GTAW |
2
3/4" O.D. |
.625" |
ER
NiCr-3 |
Nickel
Alloy Wire / SA-106 |
|
|
5 |
GTAW |
2
3/4" O.D. |
.625" |
ER70S-2 |
Super
Coupon Test |
|
|
5 |
SMAW |
2
3/4" O.D. |
.625" |
E6010
/ E7018 |
Root-down
/ Balance-up |
|
|
5 |
GTAW
& SMAW |
2
3/4" O.D. |
.625" |
ER70S-2
/ E7018 |
Super
Coupon Test |
|
|
2 |
SMAW |
2"
pipe & 3/16" plate |
.154" |
E7018 |
Structural
Steel Fillet Weld Test |
|
|
4 |
GMAW-S
& GMAW |
6"
Sch. 80 |
.432" |
ER70S-3
or 6 |
Short
Arc Root / Spray or Pulse Fill |
|
|
3 |
GMAW-S
& GMAW |
6"
Sch. 80 |
.432" |
ER70S-3
or 6 |
IG
Rolled Test |
|
|
4 |
SMAW |
6"
Sch. 80 |
.432" |
E6010
/ E7018 |
Flip
Flop Test (2G & 5G) |
|
|
5 |
GTAW |
6"
Sch. 10 |
.134" |
ER308L
or ER316L |
Stainless
Orbital Machine Welding |
|
|
5 |
GTAW |
6"
Sch. 10 |
.134" |
ER308L
or ER316L |
Stainless
Orbital Machine Welding |
|
|
4 |
SMAW |
2"
XXS |
.436" |
E6010
/ E7018 |
Two
Coupons (2G & 5G) |
|
|
8 |
GTAW
& SMAW |
10"
Sch. 160 |
1.125" |
ER70S-2
/ E7018 |
Heavy
Wall Flip-Flop Test |
|
|
4 |
GTAW
& SMAW |
2
3/4" O.D. |
.625" |
ERNiCr-3
/ ENiCr-3 |
Nickel
Chrome |
|
|
3 |
GMAW-S
& GMAW |
6"
Sch. 80 |
.432" |
ER70S-3
or 6 |
Mixed
Gas - 90% Argon / 10% CO2 |
|
|
3 |
SMAW |
2"
XXS |
.436" |
E7010-A1
/ E7018-A1 |
— |
|
|
4 |
GTAW
& SMAW |
2"
XXS |
.436" |
ER90S-B9
/ E9018-B9 |
9%
Chrome Test |
|
|
3 |
GTAW |
2"
Sch. 40 |
.154" |
ERTi-2 |
Titanium
Test |
|
|
2 |
GTAW |
4"
Sch. 5 |
.083" |
none |
Manual
Fusion |
|